We have a large garments unit which has 116 production lines having 3,850 sets of sewing machinery. Our independent quality team of 454 people is working to ensure the customer's required quality standard. Factory regular AQL system is 2.5 but in certain cases it depends on customer requirement. Our production capacity is 200,000 pieces per day.
We have a large circular knitting unit having 225 sets of machines with 20GG, 24GG, 28GG cylinders and optimum attachments to produce all types of weft knitted fabric. Machines are Fukuhara, Fukuhama and Jiunn Long branded. We also have 28 machines with open width take down and 05 engineering striper machines. Our daily knitting capacity is 45 tons per day with a collar capacity of 25,000 pieces per day. We produce single jersey, rib (1x1, 2x2, 2x1), variegated rib (4x2, 5x3, 8x3) at solid and yarn dyed stripe (feeder / engineering / jacquard) and various design jersey.
Our large dyeing division is equipped with the latest state-of-the-art dyeing machinery with an in-house lab and all physical testing facilities to ensure quality parameters. Our daily dyeing capacity is 45 tons per day with 75 sets of dyeing machines and 20 sets of sample dyeing machines. We can dye cotton, viscose, modal, cotton/poly, poly/cotton and cotton/viscose. Our Biological ETP capacity is 280 m3 per hour.
Our sample section is enriched with the latest machinery, expert operators and a CAD system to achieve precise markers. We offer the finest prototyping solution with 147 sets of sample machines, 8 sets of CAD machines and a monthly capacity of 14,000 pieces.
Our cutting facility is equipped with auto relaxation, auto spreading and auto cutting. We have 20 manual cutting tables and 8 auto cutters. We check 100% of cut panels (Kuris) before sewing input to ensure accuracy. Our daily cutting capacity is 240,000 pieces.
Our placement printing facility is equipped with both manual and machine facilities. We can handle all kinds of water base and plastisol print at pigment. Our daily placement printing capacity is 180,000 pieces with 5 auto print machines (up to 12 colours) and 20 sets of manual print, supported by a graphic design and colour team.
We have 5 sets of embroidery machines with 20 heads each supporting up to 9 colours per design, an applique laser cutting machine (01 pc), applique fusing machine (01 pc) and single head manual machine (01 pc). Our daily embroidery capacity is 50,000 pieces. We can handle all types of embroidery technique - run stitch, tatami, varieties of thread, transparent, acrylic thread, applique, emboss, sequin, cording, chenille, taping and more.
We have a brand new AOP factory equipped with 15 sets of machines (1 rotary and 1 flat bed) and a daily capacity of 15,000 kg. We do pigment, rubber, discharge, glitter, glow in the dark, burnout, metallic and CMYK (photo) printing.
We provide a total washing solution: common washing, garment dyeing, rinse wash, enzyme wash, softener wash, pigment wash, reactive dyeing, direct dyeing, acid wash, stone wash, cool dyeing, tie dye, burn out wash and towel bleach wash. Our daily capacity is 50,000 pieces with 19 sets of machines and a sample capacity of 15 types per day.